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06:52 | Bertl | phew, just returned from the fab lab ... almost another catastrophy ... but the parts for the case should be done now, unless I got something wrong with the design ...
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07:10 | se6astian | good morning
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07:13 | Bertl | morning!
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07:13 | se6astian | Bertl, good to hear some progress, was the lasercutter again not calibrated?
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07:14 | Bertl | well that is the 'expected state' but this time the dead man's handle got crazy
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07:14 | Bertl | (i.e. the watchdog circuit)
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07:15 | Bertl | it looked fine when you started, i.e. like 3minutes till the first key request, but after the first confirmation, the delay dropped to about 20 seconds, then after that about 5 seconds and then it simply turned off the power :/
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07:17 | Bertl | after playing that three times, I sent an useless and till now unanswered email to the only problem contact they have
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07:17 | se6astian | oh my
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07:17 | Bertl | fifteen minutes later, I disabled the watchdog :)
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07:17 | se6astian | haha
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07:19 | Bertl | an hour or two later, I found myself in a solid cloud of sawdust
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07:19 | se6astian | you have cut wood as well?
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07:19 | Bertl | somebody had turned on the - as we now know - broken vacuum cleaner, which didn't have a filter anymore
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07:20 | Bertl | so instead of sucking the dust in, it blew it out in the entire lab
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07:20 | se6astian | ah before I forget, please try if the nikon ring really fits the plastic and the nikon lens, if it does I will acquire the second identical camera from the same seller for Gabe
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07:20 | se6astian | lol
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07:25 | Bertl | well, it doesn't work with the aluminum lens mount, but only because the screws are different (i.e. the screw thread, not the position)
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07:25 | Bertl | as we do not have a thread in the other POM lens mounts (yet) it should be fine
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07:26 | Bertl | shall I test the bayonet part as well? or can we assume that this part works
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07:27 | se6astian | please test it through once entirely
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07:27 | Bertl | says the person who told me that the lens systems work on all cameras :)
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07:29 | Bertl | yep, bayonet mount works as expected, so I'd say, we can make it work for the POM versions
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07:30 | Bertl | would be interesting to ask konstantin if he used the original screws or maybe replaced them with more common ones ...
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07:38 | Bertl | morning PhilippeJ!
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07:40 | se6astian | great thanks, will acquire the second camera with the nikon ring then
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07:40 | se6astian | hi PhilippeJ
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07:41 | PhilippeJ | hello!
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07:42 | PhilippeJ | se6astian much clearer with the video
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07:42 | PhilippeJ | altough, I'm wondering if providing some sticks to remove the boards would not be enough
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07:42 | PhilippeJ | and thus allow a simplier casing
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07:43 | PhilippeJ | pc-like :-)
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07:44 | PhilippeJ | also, I'm sending you a link on a doc I'm curently working on :-)
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07:45 | Bertl | sticks to remove the boards ... do I want to know? :)
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07:46 | PhilippeJ | Well, the sodimm locking mechanism cannot be accessed if it's at the bottom of the casing, wo I though some "sticks" to push them from the top might help, when you cant to remove a board. Think (a bit) like the car radio metal key antitheft system
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07:46 | se6astian | sticks?
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07:47 | PhilippeJ | long piece of nylon
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07:47 | PhilippeJ | or plastic
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07:47 | se6astian | hmm, ok I see, well requiring special tools is prone to problems
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07:47 | se6astian | I would rather suggest we remove the locking parts from the sodimm
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07:48 | PhilippeJ | it could be done with a screw driver or a piece of wood, but we don't want people to ruin the connector board
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07:48 | se6astian | Bertl, I created this concept animation
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07:48 | se6astian | https://www.youtube.com/watch?v=Tav9aVykqgA
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07:48 | Bertl | have we already found a proper and cheap so-dimm socket?
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07:48 | Bertl | btw, removing the locking mechanisms is not the best idea :)
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07:48 | se6astian | I thought we did
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07:49 | PhilippeJ | digikeys has a lot of them
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07:49 | PhilippeJ | I don't know if they are "proper"
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07:50 | Bertl | the key word is vertical, the right angle ones are the bad ones
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07:51 | Bertl | that is why I original suggested to use the mini-dimm sockets
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07:54 | Bertl | 20% more pins and they usually come in vertical by default
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07:55 | Bertl | (while the sodimm is usually built at near right angle)
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08:02 | se6astian | mini dimm is 82mm wide for the module so we would need to increase the size of the enclosure (not a big deal)
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08:33 | Bertl | off to bed now ... have a good one everyone!
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08:37 | se6astian | good night
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10:54 | tyrone_ | hi all
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10:56 | tyrone_ | i have seen on the archive from yesterday that se6bastian have made a module concept... have you look at the "vita 74" standard? it's nearly the same concept.
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10:57 | tyrone_ | more information about "vita 74": http://www.vita.com/home/NewsandEvents/Events/Embedded%20Tech%20Trends/2012/Presentations/VITA%2074.pdf
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11:02 | se6astian | thanks, taking a look now
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11:04 | se6astian | very interesting!
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11:09 | tyrone_ | i was searching for a solution for a modul concept that supports the vita 57 standard as a add on. that most of the vita 57 module will be supported to reduce the hardware development. but at the moment i couldn't find the right solution.
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11:13 | se6astian | very nice
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11:14 | se6astian | the question remains though if SODIMM sockets would not be cheaper though also less robust
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11:14 | se6astian | VITA57 is around 25$ per piece
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11:24 | mars_ | robust in terms of what? many plug-in cycles or shaking?
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11:31 | tyrone_ | price is one thing, getting it to work (production proven) and developing the hardware the other... backplane, cases... are on the market...
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11:36 | se6astian | mars_, yes plug-in cycles and mechanical durability of the contacts, etc.
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11:37 | tyrone_ | the "vita 74" was just a information.... i know the connectors a costly... :-/
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11:39 | mars_ | se6astian: your typical so-dimm socket has about 25 cycles
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11:41 | tyrone_ | how many connectors are the target per modul?
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11:44 | PhilippeJ | two connectors I'd say
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11:44 | PhilippeJ | btw, very interesting stuff!
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11:44 | se6astian | mars_, 25 cycles phew thats not a lot
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11:45 | mars_ | it was never meant to be cycled a lot
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11:45 | se6astian | tyrone_, SODIMM would have 204 IO lines in the DDR3 variant
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11:45 | se6astian | thats a number that is pretty suitable for our purpose
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11:46 | se6astian | the image sensor has around 145 IO lines for example
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11:46 | tyrone_ | thanks.... that i wanted :-)
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11:46 | mars_ | pci-e has 50 cycles...
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11:46 | mars_ | for standard connectors
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11:49 | se6astian | interesting
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11:49 | mars_ | external connectors are a different story, some connectors reach up to 1500 mating cycles
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11:53 | tyrone_ | i was just looking at industrial solutions micro tca is at 200 mating cycles.. price: <20$
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11:54 | PhilippeJ | Vita 74 looks lovely (http://www.vita.com/home/NewsandEvents/Events/Embedded%20Tech%20Trends/2013/PDF_Presentations/M11%20-%20VITA%2074%20Small%20Form%20Factor%20Systems.pdf )
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12:00 | PhilippeJ | we should not be too cheap on connectors, if they will be attached to expensive boards
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12:01 | mars_ | true that
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12:01 | se6astian | the Samtec SEAF-RA connector as suggested by vita74 is $52
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12:01 | PhilippeJ | not cheap...
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12:02 | PhilippeJ | but on the whole product prive, if it's more reliable
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12:02 | se6astian | plus the mating part on the other side again 52$
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12:03 | tyrone_ | okey the x-mas gifts are canceled ;-)
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12:03 | se6astian | 3 modules = 300$
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12:03 | se6astian | still cheaper than 4 connectors per module in a daisy chain sytem which would require 12 connectors = 600$
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12:03 | se6astian | for 3 modules
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12:04 | mars_ | and at that (camera) price point you don't wan't failing connectors
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12:04 | se6astian | agreed
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12:04 | mars_ | -'
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12:04 | PhilippeJ | I like the idea that the board itself can be plugged in a connector directly, like sodimm and pci, but is there an equivalent with high pin count, and not too expensive connectors ?
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12:07 | se6astian | searay connector: http://www.samtec.com/technical-specifications/default.aspx?SeriesMaster=SEAF-RA
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12:07 | se6astian | rated for 100 mate cycles
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12:09 | PhilippeJ | this as I understand it, is 170 pins : http://www.molex.com/molex/products/datasheet.jsp?part=active/0755940000_EDGE_CARD_CONNECTO.xml
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12:13 | tyrone_ | excactly that molex connector i have looked is <20$ :-)
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12:14 | se6astian | 200 mating cycles, not bad
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12:15 | mars_ | ok, this is pcb to connector, not connector to connector
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12:15 | PhilippeJ | pcb to connector is nice, because the board are then -as I understand it- cheaper and easier to make
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12:16 | se6astian | tyrone_, where did you find the matching price?
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12:16 | mars_ | problem is, your pcb is unprotected
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12:17 | tyrone_ | http://www.digikey.com/product-detail/en/0755940000/WM10252-ND/1956169
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12:17 | se6astian | thanks
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12:17 | mars_ | dirt, swear, dust and everyone can touch your pins
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12:17 | se6astian | the molex one is also just 68mm wide so would very well fit into the 8x8cm enclosure
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12:18 | mars_ | sweat even
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12:18 | mars_ | i'm not sure how reliable that is
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12:20 | PhilippeJ | mars_, those are meant to be inside an enclosure
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12:23 | mars_ | and are handled by non-technicians in the field, if they want to reconfigure something
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12:24 | se6astian | its not meant to be reconfigureable in the field
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12:24 | se6astian | see latest concept doc philippe just sent to the mailing list
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12:24 | se6astian | the idea goes more in the direction of building a custom pc with PCI-e slots
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12:25 | se6astian | and if you want to upgrade/change your configuration you add or swap a PCI card
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12:25 | se6astian | but not on a daily basis
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14:54 | guesst | i missed the connector discussion... what is the price point of the system?
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14:56 | se6astian | hi guesst, which system?
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15:08 | guesst | where the connectors will go
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15:09 | se6astian | the pricepoint of the system where the connectors will go, I am afraid I dont understand your question
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15:09 | guesst | as there are some hidden info / i am not part of internal discussion / the concept show on apertus website does not need to use those fmc photoshopped connectors
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15:09 | guesst | assembly of that kind can use solderless connectors from samtec
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15:21 | PhilippeJ | guesst do you have a link to those?
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15:26 | PhilippeJ | so, gotta go, see you later everyone !
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15:27 | guesst | https://www.samtec.com/technical-specifications/default.aspx?SeriesMaster=FSI
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15:27 | guesst | not that sorry
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16:29 | VBenjFR | Good evening!
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16:32 | se6astian | hey there
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16:32 | se6astian | did the import of the assembly I sent you go well?
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16:35 | VBenjFR | Yes, thaks o lot!
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16:36 | VBenjFR | thanks
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16:36 | VBenjFR | It was quite a big file,
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16:36 | VBenjFR | there is a lot information in that
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16:39 | se6astian | indeed :)
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16:39 | se6astian | any feedback about the assembly so far?
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16:39 | se6astian | what would you do differently
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16:39 | se6astian | and do you fully understand what each part is for and why I created it that way?
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16:40 | se6astian | please take a critical look at everything I created
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16:40 | se6astian | as I am not a mechanical engineer, I tried to do everything in a way that its most useful and can be manufactured but my actual CAD design experience is limited
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16:40 | VBenjFR | I did not look so deeply for the moment
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16:41 | VBenjFR | ok
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16:41 | se6astian | ok
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16:41 | se6astian | take your time
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17:19 | Bertl | morning everyone!
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17:19 | VBenjFR | Se6astian, how did you produce each part for the prototype?
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17:20 | se6astian | hi Bertl
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17:20 | se6astian | how do you mean "produce" ?
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17:22 | VBenjFR | Did you buy the different part in shop, or did you produced them in specialised industry or in labs?
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17:22 | VBenjFR | Hi Bertl
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17:22 | se6astian | the CAD files I sent you have not been manufactured yet
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17:23 | se6astian | or do you mean the parts of the Alpha prototype (not the files I sent you) ?
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17:23 | VBenjFR | ok, but you said the second prototype was ready few days ago
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17:23 | se6astian | ah, yes
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17:23 | VBenjFR | yes, the part of alpha proto
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17:23 | se6astian | the lens mount we ordered as CNC cut tool in germany
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17:24 | se6astian | the nikon bayonet ring we took out of old nikon slr cameras
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17:24 | se6astian | the PCB is ordered in the US and Bertl assemled them manually
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17:25 | Bertl | the rest is lasercutted PMMA and a bunch of screws and nuts
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17:26 | VBenjFR | OK, that was my question, as I did not have any dimensional tolerence on part
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17:26 | VBenjFR | maybe because the exchange format we used is not for that purpose
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17:27 | se6astian | there are non set so far
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17:27 | VBenjFR | Or partially et, as you know the dimension of your lens
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17:28 | VBenjFR | and used some commercial PCB
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17:28 | VBenjFR | (which is great as it is standardized)
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17:30 | VBenjFR | do we know the amount of camera we plan to produce?
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17:30 | VBenjFR | (approximatively)
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17:31 | VBenjFR | 10, 100 ,1000?
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17:31 | se6astian | min 100, maybe more
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17:31 | VBenjFR | If that 10, so we will maybe not be able to continu to produce the parts by lasercutting?
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17:32 | VBenjFR | so we will maybe not be able to continu to produce the parts by lasercutting? (first part is wrong)
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17:32 | se6astian | we are mixing two projects now
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17:32 | se6astian | the Alpha prototype is what we currently have, thats not going to be produced at all beside a few hand assembled pieces
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17:33 | se6astian | that we already have now, one team member is interested in creating one himself as well
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17:33 | se6astian | what we plan to produce in higher volume is the Axiom camera
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17:33 | se6astian | not the Alpha prototype
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17:34 | VBenjFR | OK, I ask about that because as the quantity increase, we will have to produce more pieces externally
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17:34 | Bertl | which will have its own prototype (the axiom camera)
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17:34 | se6astian | yes, to make things even more confusing ;)
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17:35 | Bertl | i.e. the Axiom Alpha prototype is a proof of concept
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17:35 | se6astian | Axiom camera produced externally agreed
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17:35 | se6astian | maybe assembled in house
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17:35 | se6astian | Ben, do you have experience with aluminum molding?
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17:35 | VBenjFR | so we will have to give technical drawings for the production with dimensions and tolerence
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17:35 | VBenjFR | drawings separated for each parts
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17:35 | se6astian | how many pieces does one need to make that a viable solution
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17:36 | se6astian | high cost to produce mold forms, low cost for actual pieces, where is the break even point roughly?
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17:36 | VBenjFR | I have real experience with ceramics molding
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17:36 | VBenjFR | For aluminium molding, I only studied it
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17:36 | se6astian | good :)
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17:37 | se6astian | Am I right expecting to require a 2 piece steel mold form that is likely to be CNC milled?
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17:37 | VBenjFR | A small series is about 50 - 100 pieces
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17:37 | VBenjFR | by mould
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17:40 | VBenjFR | Small series productions are not really intended for low cost pieces
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17:41 | VBenjFR | Which are the part you want to realised by molding?
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17:41 | se6astian | at what volume is the break even point where it starts to make sense?
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17:42 | Bertl | probably 500+
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17:42 | VBenjFR | It depend of the sell price:
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17:43 | VBenjFR | If you plan to produce 100 pieces, you will choose a price affected to each part
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17:43 | VBenjFR | and regarding that you will choose the producing method appropriated
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17:44 | VBenjFR | More standard pieces used, cheaper is the final object
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17:44 | VBenjFR | For a aluminium mold, you can use a cheap one in sand
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17:45 | VBenjFR | the external aspect wil not be good, but price will be OK
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17:47 | VBenjFR | I will try to get information on price for aluminium molding on 100 pieces...
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17:48 | VBenjFR | and for 500 if it would be cheaper
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17:49 | VBenjFR | Sorry, I have to go for my little girl. I will come back with more informations.
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17:49 | VBenjFR | See you!
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21:31 | se6astian | good night
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